proALPHA Plant Data Collection

    Smart PDC system for simplified processes

    Our software solution enables you to capture your order-related data quickly and digitally. The proALPHA Plant Data Collection (PDC) application supports more precise planning, where actual costing is possible at the push of a button.

    Features and more

    Detailed information about proALPHA PDC compiled in a single PDF.

    The Highlights of Plant Data Collection in proALPHA ERP

    • Detailed, order-specific actuals from production and warehousing
    • Precise planning and costing thanks to accurate master data
    • Customizable screens for individual worker tasks
    • Mobile access with offline functionality
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    Benefits of our PDC System

    Planning and costing are two essential processes for businesses aiming for economic efficiency. An essential component of manufacturing data resources is machine data, such as utilization and downtime, complemented by actual order datalike inventory levels, processing times, scrap and yield rates.

    However, many companies still rely on paper-based methods for capturing, consolidating, and analyzing this information, consuming valuable time and straining resources. With our solution for plant data collection, you can access real-time status data from production digitally.

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    Valuable Additional Features of Our PDC System:

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    Integration with time tracking and proALPHA ERP for seamless workflows

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    Time-saving features for bulk data entry, multi-machine handling and team postings

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    Touchscreen-optimized menus for easy operation

    How Our Digital Plant Data Collection System Works

    Your workers record current data on industrial PCs or mobile devices, with information instantly logged in the ERP database. The screens are configured to fit your specific business processes, ensuring the PDC system is intuitive to use for your employees. Starting a new operation automatically ends the previous one and logs it in the system. Closely timed operations or multi-machine handling are easily managed in the PDC software. Special functions allow employees to combine multiple entries into a single step.

    Mobile Access for Employees

    To maximize productivity, mobile technologies should adapt to the processes, and not the other way round. proALPHA offers mobile solutions for production, warehousing, service, and sales.

    Directly Capture Inventory Movements

    The fastest way to capture inventory movement data is to use a scanner or PDA. Depending on the product and process organization, options include entering the material requisition, part number, or barcode reporting number. All necessary information is easily accessible to your inventory staff on their device display.

    Overview of Key Functions:

    • Register material inflows and outflows
    • Access stock across various storage locations
    • Post warehouse transfers
    • Create material requisitions
    • Perform inventory-related tasks

    The proALPHA PDC system provides real-time order-specific data from production and warehouse for production planning and actual costing.

    Materials Management and Production Planning: Data Readily Available Thanks to Digital PDC

    Once entered by the worker, the plant data is immediately transferred to the ERP system, ensuring up-to-date data for the entire company. Offline data is stored on the device and automatically synchronized when reconnected. Additional plausibility checks are conducted to prevent errors like negative stock balances.

    Thanks to our PDC system, your inventory data is instantly available in proALPHA Material Management. Furthermore, production data can be directly utilized for the advanced planning and scheduling (APS) feature in proALPHA Production. The system also synchronizes automatically with proALPHA Time and Attendance.

    Long-Term Improvement of Master Data Quality

    With PDC, you optimize operational processes while simultaneously improving master data quality. How? Actual times in work plans reflect your company's true time requirements and workflows, enhancing cost calculations and time planning for future orders. Ready to benefit? Choose the proALPHA PDC System.

    Up-to-Date Production Planning

    PDC data enables precise advanced planning and scheduling (APS), helping you optimize resource use and reduce lead times.

    proALPHA ERP – All Processes at a Glance