SPIER GmbH & Co. Fahrzeugwerk KG

    SPIER is a long-established vehicle manufacturer based in Steinheim and one of Germany’s leading providers of custom commercial vehicle bodies. The company manufactures highly versatile bodies and superstructures in batch sizes of 1–5 for industries such as logistics, parcel delivery, food, and furniture retail. With approximately 350 employees, SPIER develops customer-specific transport solutions, relying on state-of-the-art manufacturing concepts, a high level of engineering expertise, and a highly digitized production process.

    Industry

    Industries

    Automotive, Automotive Parts, Vehicle Manufacturing

    Objective

    Target Industries

    Logistics, food industry, courier and package delivery services

    Employees

    Employees

    approx. 350

    PG-Proalpha-400x200

    Proalpha GmbH

    www.proalpha.com

    Factory

    Industries

    Industry 1, Industry 2, Industry 3

    Objective

    Target Industries

    Industry 1, Industry 2, Industry 3

    Team

    Employees

    Number

    unnamed

    “Without the Proalpha ERP system, we wouldn’t be able to run our business today.”

    Jürgen Spier, M.Sc. (Eng.)
    Managing Director, SPIER GmbH & Co. Fahrzeugwerk KG

    Highlights

    Product configurator efficiently manages the entire process chain

    From the quote to the production order, processes are largely automated.

    CAD integration speeds up coordination with customers

    All 2D/3D drawings are directly integrated into the ERP system and version-controlled.

    Digitized manufacturing enables short turnaround times

    Up to two-thirds of all orders already pass through the system entirely digitally.

    What was the initial situation?

    SPIER operates in a market characterized by an extremely wide variety of product variants and very small batch sizes - often even single-unit production. Manually managing this level of complexity was becoming increasingly difficult to control, as data, drawings, and documents were scattered across many departments. The company needed a solution that would enable customization, speed, and process reliability all at once.

    Why the decision for Proalpha?

    Proalpha offered a modular, flexibly expandable ERP platform that perfectly aligns with SPIER’s manufacturing logic and variability. A key factor was the powerful product configurator, which can map the complexity of product variants and ensure technical plausibility. In addition, the tight integration with CAD, workflow management, DMS, and APS - functions that SPIER needs for its high level of digitization - was a major selling point.

    How can the success be measured?

    Success is evident in the significantly reduced lead time from order to delivery, as processes are now digital, transparent, and structured. The error rate in design and production planning has dropped significantly thanks to plausibility checks and automated document generation. In addition, employee efficiency has increased because recurring tasks are automated and information is digitally available at all times.

    Proalpha Benefits

    Greater Process Reliability Through Validation Checks

    Automated checks reduce errors and ensure technical feasibility.

    Significantly shorter production lead times

    APS optimally plans resources and helps ensure that tight delivery deadlines are met.

    Less manual work thanks to automated documentation

    DMS, workflows, and barcode processes minimize search times and reduce paperwork.